Pressure Vessel Automatic Welding Manipulator , PLC Controled Welding Manipulators

Quick Details

• The column and boom welding manipulator is the special equipment for automatic welding of the inner and outer circumferential seams, fillet welds, and inner and outer longitudinal seams of components, which is combined with the welding rotator, welding positioners, etc.

column and boom welding machine of  Introduction

Welding column&Boom Manipulators of Guoheng stands out not only for innovation in design and quality of manufacture, but also for reliability and robustness. It can realize automatic welding incorporate with SAW, MAG and TIG welding systems, and extensively applied in pressure vessel, metallurgy, power, chemical industry, wind tower, piping system and others lines.

According to boom end load capacity, it is divided into light duty (LHQ), medium duty (LHZ), heavy duty (LHW) and ultra heavy duty (HCJ).

Below are the main parameters of our ultra heavy duty welding column&boom manipulator. We also provide tailor-made welding column&boom manipulators according to your special requirements.

2. Main Parameters

3. Main features

The standard models of our welding column&boom manipulators have the following features:

• Robust all steel fabrication; Machine equipped with access ladder, crossover bridge on to walkway fitted total length of boom, welder’s platform at end of boom together with operator’s seat;
• ±180° degree column rotation with double brake system (motor brake and manual locking) at any position;
• Variable speed boom controlled by inverter;
• Boom elevation through geared motor rack and pinion drive with brake;
• Elevation and traverse drive mounted on saddle providing for easy access servicing and maintenance;
• Machines fully counter balanced by column internal weight, connected to the saddle by heavy duty chain;
• Anti-fall device offers safety feature;
• Extra wide rollers and unique slideways ensure minimum deflection traversing;
• Innovative machined “rectangle” ways to column ensure that the boom saddle moves smoothly with no vibration. This reduces wear and tear.
• Motorized cross slider unit to ease the welding head adjustment;
• There is safe ladder behind the column for maintenance of equipment;
• Limit switch for both boom travel and lift;
• Sand blasting treatment to main welding parts before painting;
• All motion parts have lubrication system;
• Main electric elements are ABB/Siemens brands;
• Hand pendant;
• Lifting lug on top of column;
• Standard color:

Optional features:

• Welding system: American Lincoln DC-1000, NA-3S or Chinese brand or on request;
• Flux feeding and recovery system;
• Interface for integral control with welding roller beds or welding positioners to form automatic welding center;

4. Supply range

• Welding column&boom manipulator                                     1set
• Electric control system (including 1piece of electric control cabinet, 1piece of remote control box with cable 12m)                                  1set
• Technical documents (with manual book, conformity certificate, packing list, etc)                                                                         1set